Horizontal Hydraulic Tube Honing Machine

Horizontal Hydraulic Tube Honing Machine Specification

Lubricating System
Automatic

Features
High Precision, Robust Frame, Easy Operation

Motor Power
7.5 kW

Connectivity Options
HMI, USB Export

Machine Type
Tube Honing Machine

Operating Temperature
5C to 45C

Drive
Hydraulic

Production Capacity
4-6 Tubes/hr

Model No
HTHM-500

Cooling System
Integrated Coolant Circulation

Noise Level
< 75 dB

Control System
PLC Controlled

Accuracy
0.002 mm

WorkingSpeed
Up to 1200 mm/min

Frequency
50 Hz

Voltage
415 V AC, 3 Phase

Frame Type
Heavy Duty Welded Frame

Power Rating
7.5 - 15 kW

Product Type
Horizontal Hydraulic Tube Honing Machine

Technology
Hydraulic Honing

Power Source
Electric, Hydraulic Driven

Operating Type
Semi-Automatic

Power
7.5 kW

Pressure
100-250 bar (adjustable)

Surface Treatment
Polished, Anti-Corrosion Coating

Dimension (L*W*H)
5000 x 1200 x 1500 mm

Weight (kg)
3500 kg

Color
Industrial Blue / Grey

Usage & Applications
Hydraulic Cylinder Honing, Automotive Tubes, Industrial Tubes

Spindle Drive
Variable Speed, Reversible

Coolant Tank Capacity
200 Litres

Max Honing Length
6000 mm

Maintenance
Easy Access Panels for Service

Stroke Reciprocation
Automatic with Soft Start/Stop

Tool Feed
Hydraulic/Servo Controlled

Safety Features
Overload Protection, Emergency Stop, Door Interlocks

Tooling
Interchangeable Mandrels and Stones

Work Holding
Self-Centering Chuck with Jaws

Filtration
Magnetic & Paper Filter System

Workpiece Material
Mild Steel, Alloy Steel, Stainless Steel, Cast Iron

Electrical Standards
CE Compliant

Honing Range (diameter)
ID 40 mm to 800 mm

Operator Panel
Touchscreen HMI

Customizations
Available as per Customer Requirement

Stroke Length
Programmable up to 3 meters

Horizontal Hydraulic Tube Honing Machine Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash in Advance (CID), Cash Advance (CA)

Supply Ability
2 Units Per Month

Main Export Market(s)
Western Europe, Africa, Central America, Eastern Europe, Middle East, South America, Asia, North America, Australia

About Horizontal Hydraulic Tube Honing Machine

We are a reliable manufacturer, exporter and supplier of an optimum quality array of Horizontal Hydraulic Tube Honing Machine. The offered machine is manufactured at our well-equipped premises with the use of supreme quality components. Finding application in heavy duty industrial premises the offered machine is widely used for honing pipes cylinders and many other kinds of tubes. Additionally our clients can purchase this Horizontal Hydraulic Tube Honing Machine at marginal prices from us.

Key points:

High speed operations
Generates less noise
Requires less maintenance
Longer service life

Horizontal Hydraulic Tube Honing Machine

Available in 800mm and length range of 150mm and 8000mm, our range of Horizontal Hydraulic Honing Machines are widely demanded in various engineering industries for various applications. Further, these are also tested on various quality parameters that meet the international industry standards.

Horizontal Hydraulic Tube Honing Machine
D-HONER DHH is horizontal machine capable of honing heavier components like hydraulic pneumatic, cylinder, longer pipes on batch & mass production basis. This range covers from 50mm to 800mm in diameters and 150mm 8000mm in length. It is operated hydraulically and honing cycle in fully automatic

MODEL	DHH 300	DHH 600	DHH 800
Diameter Range	50 to 300	100 to 600	200 to 800
Job Length	3000 mm	6000 mm	8000 mm
Speed Range RPM	0 to 800	0 to 600	0 to 500
Drive	Electrical Ac Drive	Electrical Ac Drive	Electrical Ac Drive
Stroke Length mm	3500 mm	6500 mm	8500 mm
Stroking Speed (Mt/Min Infinitely Variable)	0 to 15	0 to 15	0 to 10
Through	Hydraulic Cylinder	Chain Sprocket	Chain Sprocket
Hydraulic Tank	600 ltr.	600 ltr.	600 ltr.
Reciprocation	10 HP	15 HP	20 HP
Rotation	10 HP	10 HP	15 HP
Speed Controls	AC Drive	AC Drive	AC Drive
Electric Controls	PLC with MMI	PLC with MMI	PLC with MMI
Cycle controls	Manual/Semi Auto /Timer	Manual Semi Auto Timer	Manual Semi Auto Timer

Advanced Precision and Versatility

Designed for demanding honing applications, the HTHM-500 boasts high-precision operation with adjustable pressure (100250 bar) and automatic lubrication. The variable spindle and servo-controlled tool feed allow for customizable results across tube sizes from 40 mm to 800 mm in diameter. Interchangeable mandrels and stones make it adaptable to varying materials, including mild steel, stainless steel, alloy steel, and cast iron.

Smart Control and Easy Operation

Equipped with a user-friendly touchscreen HMI and PLC-controlled system, the HTHM-500 enables operators to program stroke length and reciprocation for optimal results. Safety is prioritized with overload protection, emergency stop, and door interlocks, simplifying supervision and ensuring operator well-being. The machines soft start/stop and automatic cooling system reduce wear and enhance operational life.

Efficient Maintenance and Customization

Maintenance is simplified with easy-access service panels and integrated coolant filtration using magnetic and paper filter systems. The robust, polished frame and anti-corrosion coating add durability. Customization options are available to meet specific production requirements, making the HTHM-500 ideal for manufacturers, exporters, and service providers across hydraulic, automotive, and industrial sectors.

FAQs of Horizontal Hydraulic Tube Honing Machine:

Q: How does the HTHM-500 achieve high precision during the honing process?

A: The HTHM-500 employs a servo or hydraulic-controlled tool feed, variable-speed reversible spindle, and programmable stroke length up to 3 meters, which together facilitate accurate, consistent honing. Integrated automatic lubrication and an advanced PLC-controlled system maintain precise movement and alignment, achieving accuracy up to 0.002 mm.

Q: What materials and tube sizes can the machine handle?

A: This machine is suitable for honing mild steel, alloy steel, stainless steel, and cast iron tubes. It accommodates internal diameters from 40 mm to 800 mm and can hone tubes up to 6000 mm in length, making it versatile for various industrial tube applications.

Q: What are the benefits of the automatic stroke reciprocation and soft start/stop features?

A: Automatic stroke reciprocation with soft start/stop ensures smooth transitions and consistent movement, reducing mechanical stress on tooling and the workpiece. This enhances surface finish quality, minimizes wear, and extends both machine and tool life.

Q: When should coolant filtration and maintenance be performed?

A: Coolant is filtered continuously during machine operation through a dual magnetic and paper filter system, maintaining fluid purity. Routine maintenance, easily performed via access panels, is recommended at scheduled intervals based on production volume and machine usage to ensure efficient performance.

Q: How is operator safety ensured during machine operation?

A: The HTHM-500 incorporates overload protection, emergency stop functionality, and door interlocks. Together with CE-compliant electrical design, these features safeguard operators throughout honing operations and allow immediate intervention in case of unforeseen events.

Q: What customization options are available for this honing machine?

A: Manufacturers can tailor the HTHM-500 to specific production requirements, including variations in honing range, stroke length, and control system integration. Custom fixture designs or additional automation can be implemented upon request to suit unique operational needs.

Q: Where is the HTHM-500 typically used, and what are its primary applications?

A: The machine is commonly used in hydraulic cylinder manufacturing, automotive tube processing, and industrial tube production environments. Its design is suited for manufacturers, exporters, and service providers in India and abroad, seeking high-volume, high-precision internal honing solutions.